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Comparing 3D Printed Parts to Parts Produced by High Pressure Die Casting https://ift.tt/2IZFifH Additive manufacturing has, in many studies, been compared with traditional manufacturing techniques like, for example, injection molding. In a study entitled “The Use of Selective Laser Melting to Increase the Performance of AlSi9Cu3Fe Alloy,” a group of researchers compared parts made with 3D printing to parts made with die casting, using the same material. Aluminum and its alloys have an excellent strength to weight ratio, and AlSi9CuFe is frequently used in the automotive industry because of its mechanical strength. It is easy to machine and is usually processed by high pressure die casting, but the method has its imperfections.
Therefore, the researchers conducted a study in which SLM 3D printing and high pressure die casting were used to produce parts using the same alloy. They then compared the properties of the parts. Porosity was examined in the samples, and transmission electron microscopy was used to observe nanoscale microstructural features. Uniaxial tensile tests were conducted, as were compressive tests and hardness measurement. Fracture surfaces were studied using scanning electron microscopy.
The 3D printed parts showed a very fine microstructure, and overall, the parts produced by additive manufacturing exhibited greater strength than those produced by die casting, as well as greater plasticity. This is notable because it shows that 3D printing can overcome the strength-ductility tradeoff that is present in so many metals and alloys. The researchers conclude that 3D printing can improve the performance of the alloy compared to high pressure die casting, as well as produce more complex and lightweight structures, opening up new applications. This study is another example of how 3D printing can improve upon traditional manufacturing techniques. 3D printing is often hailed for its ability to speed up production, save money, and produce more complex and lightweight components than traditional manufacturing, but the researchers’ study shows that the very microstructure of 3D printed materials can be superior to that of the same materials fabricated in a traditional way. Authors of the paper include Michaela Fousova, Drahomir Dvorsky, Marek Vronka, Dalibor Vojtech and Pavel Lejcek. Discuss this and other 3D printing topics at 3DPrintBoard.com or share your thoughts below. Printing via 3DPrint.com | The Voice of 3D Printing / Additive Manufacturing https://3dprint.com October 16, 2018 at 10:24AM
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